Carl Zeiss Contour and surface SURFCOM C5

Carl Zeiss Contour and surface SURFCOM C5

Fully automated surface measurement SURFCOM C5 Designed for quality assurance in volume production, the SURFCOM C5 is ideal for performing the fully automated surface measurement of engine components.

The SURFCOM C5 was developed for fully automated surface measurements and quality assurance and is ideal for working with engine components and waves.

The fully automated surface measurements are quick and reliable. In addition to the CNC axes in the X Y and Z directions, the SURFCOM C5 features a cross feeder and a tilt axis for the sensor, enabling it to measure in all directions without any problem. The open system design is dominated by the large granite measuring table which is perfectly suited for connecting component-specific fixtures. The SURFCOM C5 enables very high throughput. Large parts such as crankcases and cylinder heads can be measured in next to no time thanks to the high positioning speed of 100 mm/s. The tracing driver in the X direction is equipped with a vibration-free, low-maintenance and extremely precise linear drive, ensuring stability.

A significantly higher throughput rate than with conventional solutions Ideal for automatic quality assurance in volume production Highly flexible: the machine's design is perfect for connections with component-specific fixtures Fully automatic CNC surface measurements: faster, more reliable and more cost-effective thanks to 5 CNC axes Shorter setup times through an integrated patented Y tracing driver in the X axis Measurements in all directions through the integrated rotation sensor Considerably faster with less maintenance and fewer vibrations than with standard systems thanks to the non-contact linear drive in the X axis Positioning speeds of 100 mm/s for high measuring efficiency, even on large components Comprehensive safety design for maximum operator and machine safety Optional: CNC stylus change-out Optional: additional rotary axis and tailstock for the fully automated measurement of crankshafts and cam shafts

The SURFCOM C5 is at home wherever there are high demands on surface parameters, quality and throughput. The SURFCOM C5 is ideal for serial measurements of engine components such as crankshafts, cylinder heads, cam shafts and other parts.

For maximum measuring productivity Linear Drive The contour and surface measuring instruments feature a patented linear drive in the X axis. Similar to magnetic levitation, the sensor hovers over a magnetic field without contact. Compared to conventional spindle drivers, the linear drive is faster, more precise and does not experience wear and tear.

To increase the resolution of the measuring sensor alone is a simple task. But without optimizing the structure and drive that moves the sensor, a simple increase in resolution is no improvement. Conventional drives are composed of a spindle, motor and linear encoder. Due to the nature of the system, there is a certain play that has a negative effect each time the system starts up and brakes, and in the reciprocating motion that is required for 3D topography analysis. The linear drive is constructed play-free. This allows high measurement speeds – exactly in the reciprocating motion in 3D topography analysis. Compared to other systems, the pre-travel can be reduced by up to 60% – this produces enormous benefits with narrow tolerances – even for short possible measurement distances. The play-free linear drive also allows outstanding positioning accuracy that is also required for topography analysis.

The patented linear drive enables maximum measuring speeds from 0.02 – 60 mm/s. For topography measurements, SURFCOM completes measuring jobs up to seven times faster than systems with a spindle drive. This increases the measurement throughput and lowers the risk of interfering variables such as temperature drift.

The linear drive works without any vibrations: the measuring sensor hovers over a magnetic field without establishing contact or friction. The linear drive can achieve best-in-class Rz0 residual values of better than 10 nanometers. Friction means wear. The friction-free linear drive works without wear and manages without spindles and gears – spindle breaks and high maintenance costs are a thing of the past.

Being an Largest Importers of Carl Zeiss Products in India since 2005. Carl Zeiss products are mostly & widely used for everyday in various Industries, Reaserach and Developments, Manufacturing Companies, Universities and for Research applications. Over a long period of time DFT Tech have been established as reliable Suppliers ,Importers and Stockists of Carl Zeiss All Range of Products in India, catering to the huge industry markets in Chennai, Tanjavore, Ooty, palani, Lucknow, Guindy, Hosur, Andaman, Siridi, Bangalore, Kerala, Salem, Nellore, Salem, Srinagar, Dindugul and etc...

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